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(Tube Forming Technical Notes) Unique Die Displacement Technology: Innovative Design of Double-Ended Expander/Contractor
Industry - Two-wheeled vehicles - Motorcycles
Motorcycle front tube forming equipment | CNC double-end tube expanding and forming machine | Made in Taiwan
In the processing of metal pipe fittings, traditionalHydraulic presses are mostly three-way designed.This refers to controlling the deformation of the workpiece in three directions through a hydraulic system. However,Post-Mechanical DevelopedHC-6606 Double-End Expander/ContractorNot only possessDual-end expansion and contraction molding capabilityIt has moreMold displacement functionThis is a unique design that is rare in the current market.
Technology Applications and Industrial Value
Technology Applications and Industrial Value
HC-6606 Applicable toMotorcycle frame, head tube, handlebar tube, shock absorber tube, exhaust pipe, seat bracketMetal pipe processing, especially suitableMotorcycle, bicycle, and automobile parts manufacturingIndustry. This machine has already obtained...Multiple Yamaha T1 suppliers adoptedThis demonstrates its credibility and market competitiveness within the industry.
thisInnovative mold displacement technologyNot only does it improve processing precision, it also enables the forming of metal pipes.Faster, more stable, and more cost-effectiveIt is an indispensable solution for modern manufacturing.
Functions and features of the machine
Synchronous processing
Its most distinctive feature is that it can process both ends of the pipe simultaneously after one feeding and clamping, which greatly shortens the processing cycle and improves production efficiency.
Diverse molding
Not limited to simple tube expansion or contraction, by changing the mold and adjusting the settings, it is also possible to achieve a variety of complex tube end shapes such as drum shape, flanging, chamfering, and rib pressing.
automation
Many modern models employ hydraulic or CNC control systems to ensure machining accuracy and repeatability. High-end equipment can be equipped with automatic feeding and unloading systems to achieve fully automated production.
Application elasticity
It can process metal pipes of different materials (such as stainless steel, carbon steel, aluminum, and copper) and shapes (round pipes and square pipes).
Size consistency
A precise control system ensures that the dimensions of each machined part are consistent, meeting stringent quality requirements.
Processing demonstration video
Frequently Asked Questions (FAQ)
What are the advantages of mold displacement technology?
Greater processing flexibility
Conventional hydraulic presses can only perform processing by clamping the workpiece with a fixed mold, whileHC-6606Built-in automatic mold displacement system，
To allow the mold to move during the processing.No additional mold replacement or manual adjustment requiredThis significantly improves production efficiency.
Pre-forming and final forming are completed in one step.
Traditional forming equipment may require multiple processes to complete the forming of a workpiece, while this model adopts...Automatic mold changing and mold displacement technology,CanPre-forming and final forming are completed within the same workstation.This not only reduces the number of steps but also ensures processing accuracy.
Improve consistency and stability
By controlling the mold displacement with CNC, the accuracy of each processing step is ensured, the error of manual intervention is reduced, and every workpiece produced can achieve the same specifications and quality.
Reduce mold wear and extend service life
Because the forming punch die can automatically adjust its position, it avoids uneven wear or excessive stress that may occur with the fixed die, further extending the die life and reducing production costs.
